High population density (crowding) becomes a stress factor in insects. The oriental armyworm, Mythimna separata (Walker), displays gregarious and solitary phases at high and low population densities, respectively. In this study, we compared life history, disease resistance, and induction of antioxidant enzymes and heat shock protein (HSPs) in two phases of M. separata larvae. Results showed that gregarious larvae had a faster growth rate and lower pupal weight compared to solitary larvae. Furthermore, gregarious individuals exhibited higher survival rates than solitary individuals after Beauveria bassiana infection.The gregarious larvae had higher malondialdehyde content compared to solitary ones, but no differences in total antioxidant capacity were observed between the two larval phases before or after infection. Superoxide dismutase and glutathione peroxidase activities were significantly lower in gregarious M. separata larvae than solitary individuals before infection, but no difference was detected in two phases after infection. However, peroxidase and catalase activities in the two phases showed no difference either before or after infection. Hsp19.8 and Hsp90 expression in gregarious larvae were up-regulated when compared to solitary individuals before or after infection. CuZnSOD expression was not different between the two phases before infection, but it was up-regulated in gregarious ones compared to solitary ones after infection. However, expression of other stress-related genes in gregarious larvae was either repressed or unchanged when compared to solitary individuals before or after infection. Thus, larval crowding changed life history, improved disease resistance of M. separata larvae, and induced variable response of antioxidant enzymes and HSPs to fungal infection.